PRODUCTS

Micro Leakage Sealing Tester  LTNDL-V301

Micro Leakage Sealing Tester LTNDL-V301

LTNDL-V301 is designed for non-destructive micro-leak testing of various empty/prefilled syringes, injection bottles (glass/plastic), filled
and sealed bottles, other rigid packaging containers, and electrical components. Based on vacuum decay and pressure decay testing principles, it utilizes advanced mechanical design and rigorous, scientific calculation methods to ensure rapid testing, high accuracy, and high stability. Customization of non-standard software and test fixtures is also possible.

Product Features

Dual test principle, innovative mechanical design

  • Adopting the dual testing principles of vacuum decay method and pressure decay method, it can conduct qualitative and quantitative non-destructive testing of the sealing of packaging;
  • The test parameters can be preset according to the sample specifications, and the test plan can be automatically stored to achieve one-click operation of the test process;
  •  Scientific and rigorous structural design, the whole machine adopts an integrated structure, reasonable layout and convenient operation;
  • The test gas circuit adopts an integrated valve island design without any external gas pipes and gas circuits, ensuring the overall sealing of the test system;
  • The test chamber adopts a fully automatic pneumatic clamping method, the double-rod cylinder seals the pressure evenly and has good test stability;
  • Innovative mechanical design, automatic placement, automatic clamping of the test cavity, automatic completion of the test process, and automatic release of the test cavity after the test. The entire test process requires no human intervention, ensuring the accuracy and objectivity of the test data.
  • The test chamber is connected to the host by pneumatic clamping, and test chambers of different specifications are automatically locked, making replacement and maintenance convenient;
  • The whole machine adopts 304 stainless steel shell, which meets the cleanliness requirements of the pharmacopoeia;

Ultra-high test accuracy to ensure data repeatability

  • It has excellent test adaptability and can detect both tiny leaks and large leaks in samples, and automatically give a pass/fail judgment;
  • Use non-destructive testing methods to conduct non-destructive testing of samples for leakage to ensure data accuracy and objectivity;
  • Adopting internationally renowned imported brands of micro-differential pressure, pressure sensors, and pneumatic components with stable and reliable performance;
  • Adopting internationally renowned imported brand external high-precision micro flow meter to optimize and improve the measurement and verification methods (optional);
  • Precision pressure testing system, greatly improving test accuracy;
  • Equipped with multiple pressure overload and electrical safety protection to ensure the safety of the instrument and operators;

Industrial-grade full-touch operating system, safe and convenient

  • Built-in industrial-grade touch-screen computer, Windows system operation, real-time viewing of test data and test curves;
  • The flat software operation interface has simple and intuitive steps, smooth control, and is easy to learn;
  • Equipped with Chinese and English bilingual operation interface to meet different language requirements;
  • Equipped with high-precision and high-speed sampling chips to ensure the accuracy, real-time and repeatability of test results;
  • One-button operation, fully intelligent system control, and automated test process;
  • Vacuum, test and penetration time are adjustable and stored in the database to ensure consistency of test conditions;
  • The test curve is displayed in real time and the data is intelligently counted, making it easy to quickly view the test results;
  • The instrument has the functions of automatic determination of test results, storage of test data, and traceability of test data;

Test principle:

The host system is sealed and connected to a dedicated test chamber corresponding to the sample to be tested. The sample is placed in the test chamber, sealed, and then evacuated. This creates a pressure differential between the inside and outside of the sample, allowing gas to enter the test chamber and the host system through the leak. The host system uses the pressure change measured by the analysis sensor to calculate the sample's pressure decay value, equivalent pore diameter, standard flow rate, and other results, thereby determining whether the sample is leak-proof. The pressure decay method operates on the opposite principle.

Standarsds

ASTM F2338, YY/T 0681.18, USP<1207>

Technical indicators:

Items Data
Pressure range -101 kPa ~ 300 kPa
Detection methods Vacuum decay method/pressure decay method
Unites kPa / mbar / psi/Pa
Pressure sensor accuracy ±0.075%
Resolution 0.01pa
Test range ≥0.01ccm(约1um)
Test time 15 ~ 40S
Test cavity Fully automatic pneumatic clamping
Control method 11.6-inch industrial-grade touch all-in-one computer
Control system Windows 10 and above
Audit Trail Support
Software Level 10 and above management authority settings comply with relevant provisions of

the China National Pharmacopoeia

Data storage Unlimited
Data transmission USB、RS232、485、RJ45、WIFI、
Keyboard & mouse 2.4G wireless keyboard and mouse
Reporting method Micro printer/ A4 report
Gas source Vacuum pump, compressed air
Gas source pressure ≥0.5MPa(Prepared by User)
Gas source port φ6mm PU tube
Appearance material 304 stainless steel
Size Main unit:340(L)×480(W)×320mm(H)
Power 220VAC±10% 50Hz
Net weight 30kg

Product Configuration:

Standard configuration: host, keyboard, mouse, micro printer, vacuum pump, Φ6 mm polyurethane tube

Customized parts: Test chamber customized according to sample specifications, negative standard reference samples, positive standard reference samples

Optional accessories: micro flow meter, air compressor, non-standard test chamber, negative bottle, positive bottle

NDL-V301 PDF brochure

Leave us a message


    Live Chat