NEWS

Return list

Coefficient of Friction (COF) Test of Flexible Packaging Film: Complete Method Guide

Sep 19,2026

I. What Is the Coefficient of Friction?

The coefficient of friction (COF) is one of the main physical indexes of plastic film or sheeting. It describes the ratio of the force of friction to the normal force pressing two surfaces together when the film slides over itself or another substance under specified conditions:

μ = F / N

where F is the friction force measured by the tester and N is the normal force (typically the weight of the sled).

Two values are distinguished in every professional COF test:

  • Static coefficient of friction (μs) — the ratio at the moment the motion starts. It determines how much force is needed to start movement, for example when a packaging machine first pulls film from a roll.
  • Kinetic coefficient of friction (μk) — the ratio while the surfaces are sliding at constant speed. It determines how smoothly the film keeps moving through filling, bag-making and sealing stations.

In practice μk is slightly lower than μs, and both must stay inside the window that your converting and packing equipment can tolerate.

II. Why COF Control Matters in Flexible Packaging

Flexible packaging film travels through printing, laminating, slitting, bag-making, filling and palletizing lines — always in sliding contact with itself or with machine parts. If the coefficient of friction drifts outside the proper range, production problems follow immediately.

COF too high:

  • A larger pulling force is required to unwind the roll or rotate it for bag making, which increases energy consumption and reduces production efficiency.
  • The film may be stretched excessively and deformed. Tensile deformation degrades the barrier properties and mechanical performance of the material, including impact resistance and puncture resistance.

COF too low:

  • The film slips or falls off the roll, causing suspension of production and unnecessary cost.
  • Downstream problems appear: slippage and deviation on the machine, unstable stacking of finished bags, misaligned ("wrong-edge") heat seals, and difficult bag opening for end users.

Therefore it is of great significance for both film manufacturers and packaging users to control the coefficient of friction of flexible packaging roll film within an appropriate range — and COF testing is the only objective way to do that before the film reaches the production line.

III. What Determines the COF of a Film

The friction coefficient of flexible plastic packaging is mainly affected by:

FactorEffect on COF
Slip agents (e.g. erucamide, oleamide)Migrate to the film surface and lubricate it; higher loading → lower COF
Anti-blocking agents (silica etc.)Create micro-roughness; higher loading → higher COF, prevents layers sticking
Stiffness and hardness of the materialStiffer, harder films conform less to the counter-surface and slide more easily → lower COF
Surface texturePolished vs matte surfaces differ; corona treatment and printing raise COF
TemperatureSlip agents migrate faster at elevated temperature; COF measured at 23 °C may not reflect hot-filling or summer warehouse conditions

Manufacturers adjust the COF of films by modifying these factors according to COF test results — which is exactly why a repeatable, standard-based test method matters.

IV. Test Standards: ASTM D1894, ISO 8295 and GB 10006

Three method standards dominate COF testing of plastic films. They are technically equivalent in principle (a sled is dragged across a plane at constant speed); the differences are in details:

ParameterASTM D1894ISO 8295GB 10006
Full titleStandard Test Method for Static and Kinetic Coefficients of Friction of Plastic Film and SheetingPlastics — Film and sheeting — Determination of coefficients of frictionDetermination of coefficients of friction of plastic film and sheeting
Sled200 g, 63.5 mm × 63.5 mm (2.5 in square)200 g, 60 mm × 60 mm200 g, 63 mm × 63 mm
Test speed150 mm/min100 mm/min100 mm/min ± 10%
Conditioning23 °C / 50% RH23 °C / 50% RH23 °C / 50% RH
Typical useExport markets, US customersEurope and international tradeChinese domestic market, GB/T 13519 and related product standards

For domestic trade in China, the test is generally based on GB 10006; for export orders, ASTM D1894 is the most frequently requested method. A modern COF tester can run all three methods — only the speed parameter differs.

V. Choosing the Right Friction Surface

The same material shows different coefficients of friction on different friction surface combinations. To truly reflect how the film will behave in each stage of use, select the appropriate surface pair before testing.

Throughout the whole use process of flexible packaging materials — rolling, bag making, filling, heat sealing — friction occurs between:

  1. Inner surface (heat-seal side) vs outer surface
  2. Inner surface vs inner surface
  3. Outer surface vs outer surface
  4. Inner surface vs production equipment (test bench)
  5. Outer surface vs production equipment (test bench)

Abnormal COF on different combinations causes different failures:

  • Inner-to-inner COF too low → unstable stacking of finished bags, misaligned heat seals
  • Inner-to-inner COF too high → bags difficult to open (poor opening performance)
  • Inner-to-outer COF out of range → winding and unwinding problems on the roll

A practical comparison of the friction coefficients of different surfaces of the same packaging material is illustrated in this test case.

VI. Step-by-Step Test Procedure

The procedure below follows ASTM D1894 (GB 10006 is run identically at 100 mm/min), using the LTCOF-05A or LTMXS-06 coefficient of friction tester:

  1. Cut the specimens. Do not touch the test area of the specimens when preparing and mounting them. The specimen surface should be flat and free of creases, scratches or folds.
  2. Mount the plane specimen. Tape the specimen to the horizontal plane with the machine direction of the specimen parallel to the direction of travel. Smooth out wrinkles carefully without altering the surface with finger oils.
  3. Wrap the sled. Take the edges of the square film specimen to the back of the sled, using adhesive tape, pulling the specimen tight to eliminate wrinkles without stretching it.
  4. Connect the sled. Attach the specimen-covered sled through its eye screw to the nylon filament of the force measuring system.
  5. Start the test. The driving mechanism pulls the sled at constant speed; static and kinetic coefficients are captured automatically.
  6. Read the results. The instrument reports μs (peak force at start of motion) and μk (average force during sliding).

Four operating precautions that decide whether your results are repeatable:

  • The clamped specimen must sit close against the sled surface, with consistent tightness across tests.
  • The direction of relative movement of the two specimens must be parallel to the test direction, and the force measuring system must not be pre-stressed when the sled is placed down.
  • When testing film against the test bench (simulating film vs machine contact), wipe the bench carefully three times in one direction with alcohol cotton beforehand — oil and dust on the bench will distort the result.
  • Test at least three specimens per surface combination and report the average.

VII. Typical COF Values for Common Packaging Films

The following reference ranges are collected from converter practice; exact acceptance limits should always be agreed between supplier and user (and GB/T 13519 for PE shrink film explicitly leaves the index to negotiation):

Film typeTypical outer-surface μsTypical outer-surface μkNotes
BOPP (plain, untreated side)0.25 – 0.350.20 – 0.30Slip level tuned by erucamide dosage
BOPP heat-sealable0.30 – 0.450.25 – 0.35Seal layer raises COF
PET film0.40 – 0.550.35 – 0.50Relatively high, needs slip agent in laminate
LDPE / LLDPE film0.20 – 0.400.15 – 0.35Very slippery films risk unstable stacking
CPP0.25 – 0.350.20 – 0.30Common in food laminates
PE shrink film (GB/T 13519-2016)by agreementby agreementStandard requires the test but sets no fixed limit

For polyethylene shrink film specifically, the friction coefficient was added to the "other properties" checklist when GB/T 13519-1992 was replaced by GB/T 13519-2016 — see the dedicated PE shrink film COF test guide.

VIII. Recommended Testing Equipment

Link Testing Instruments develops and manufactures coefficient of friction testers for both QC labs and production floors:

ModelBest forFeatures
LTCOF-05ARoutine film QC per ASTM D1894 / GB 10006Automatic test run, direct μs/μk readout
LTMXS-06Wider material rangeAlso suitable for paper, woven and non-woven fabric, woven bags, rubber, printed matter, aluminum foil and metal products

Both instruments offer high test accuracy and intelligent operation. Why a dedicated COF tester belongs in every packaging QC program is explained in Why use a coefficient of friction tester for packaging material QC?

IX. Frequently Asked Questions

Q1: What is a good coefficient of friction for packaging film?

There is no single magic number. For most flexible packaging intended for machine filling, an outer-surface static COF around 0.2–0.4 gives a workable balance between smooth machine travel and stable stacking. The exact window depends on your equipment and must be fixed by supplier–user agreement — which presupposes you actually test it.

Q2: Static or kinetic COF — which one matters more?

Both, at different moments. Static COF governs film start-up on the machine (roll unwinding, first pull), kinetic COF governs steady running through bag-making and filling. A film can pass a static spec yet jam a machine because its kinetic COF drifts at speed.

Q3: How does temperature affect the COF of film?

Slip agents migrate to the surface faster at elevated temperature, so COF typically drops as temperature rises — a film that runs perfectly in a 23 °C lab may behave differently in a hot workshop or in hot-filling. Cigarette packaging film is the classic case; keeping it slippery under high temperature requires dedicated control, as described in this high-temperature slipperiness guide.

Q4: How often should COF be tested?

At minimum, on every incoming batch of roll film and after any change of resin, slip-agent dosage or surface treatment. Film stored for months should be re-tested before use, because slip-agent migration changes the surface over time.

Q5: Which surface combination should I test?

Test the combination that matches the failure you want to prevent: inner-to-inner for stacking and bag opening, outer-to-outer for pallet stability, film-to-bench for machine travel. See the surface-by-surface comparison case for measured differences on one material.

X. Related COF Testing Applications

The same COF test method extends to many specific materials and industries.

Packaging applications:

Other materials:

About Link Testing Instruments Co., Ltd

Link Testing Instruments Co., Ltd is a leading supplier of packaging testing instruments headquartered in Jinan, China. The product portfolio covers permeability testers, sealing and leakage testers, heat seal testers, COF testers and mechanical property testers for flexible packaging, medical packaging, food packaging and container industries. For more details about coefficient of friction testers, please visit www.linktesting.org or contact our engineering team.

📩 Request a tailored test scheme for your product📩 获取针对您产品的定制测试方案

Response within 24 hours · Factory-direct quotation · ASTM / ISO compliant

Live Chat